Specifications
| 1.0 General 1.1 Carlon duct is manufactured to the following various industry standards and specifications for dimensional requirements. ASTM D 3035 Polyethylene (PE) Plastic Pipe (SDR) Based on Controlled Outside Diameter. ASTM D 2239 Polyethylene (PE) Plastic Pipe (SIDR) Based on Controlled Inside Diameter. ASTM F 2160 Solid wall High Density Polyethylene (HDPE) Conduit based on Controlled Outside Diameter (O.D.) NEMA TC-7 Smooth Wall Coilable Polyethylene Electrical Plastic Conduit. |
2.0 Material Carlon duct is manufactured from a suitable thermoplastic polymer conforming to the minimum standard of PE334420E/C as defined in ASTM D3350. (see table 1) Carlon High Density Polyethylene duct is manufactured in the following configurations: Smoothwall – Smooth Interior and Smooth Exterior wall. Rib/Smooth – Ribbed Interior and Smooth Exterior wall. |
3.0 Product Description Polyethylene duct and innerduct is an extruded coilable tubing for use as a single or multiple raceway. The conduit may be direct buried, encased in concrete and used as innerducts. Innerducts are used primarily to provide multiple raceways within an existing conduit system. |
Table 1 - Resin Properties
The resin properties shall meet or exceed the values listed below for HDPE.
| ASTM Test | Description | Values HDPE |
| D-1505 | Density g/CM 3 | 0.941 - 0.955 |
| D-1238 | Melt Index, g/10 min Condition E | 0.05 - 0.50 |
| D- 638 | Tensile strength at yield (psi) | 3000 min. |
| D-1693 | Environmental Stress Crack Resistance Condition B,F 20 | 96 min. |
| D-790 | Flexural Modulus, MPa (PSI) | 80,000 min. |
| D-746 | Brittleness Temperature | -75°C |
Specifications
| ASTM D3035 | NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) |
| SDR 7 - ASTM D3035 | ||||||
| 1" | 0.939 | 1.315 | 0.188 | 28.552 | 743 | |
| 1-1/4" | 1.186 | 1.660 | 0.237 | 45.448 | 1183 | |
| 1-1/2" | 1.358 | 1.900 | 0.271 | 59.491 | 1549 | |
| 2" | 1.697 | 2.375 | 0.339 | 93.012 | 2421 | |
| 3" | 2.500 | 3.500 | 0.500 | 202.140 | 5262 | |
| 4" | 3.214 | 4.500 | 0.643 | 334.212 | 8700 | |
| 5" | 3.972 | 5.562 | 0.795 | 510.709 | 13295 | |
| 6" | 4.733 | 6.625 | 0.946 | 723.976 | 18847 | |
| 8" | 6.161 | 8.625 | 1.232 | 1227.418 | 31953 | |
| 10" | 7.678 | 10.750 | 1.536 | 1907.218 | 49649 | |
| 12" | 9.108 | 12.750 | 1.821 | 2681.954 | 69818 | |
| 14" | 10.000 | 14.000 | 2.000 | 3234.240 | 84195 | |
| 16" | 11.428 | 16.000 | 2.286 | 4224.753 | 109980 | |
| NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) | |
| SDR 9 - ASTM D3035/F 2160 | ||||||
| 1" | 1.023 | 1.315 | 0.146 | 23.000 | 599 | |
| 1-1/4" | 1.292 | 1.660 | 0.184 | 36.599 | 953 | |
| 1-1/2" | 1.478 | 1.900 | 0.211 | 48.026 | 1250 | |
| 2" | 1.847 | 2.375 | 0.264 | 75.102 | 1955 | |
| 3" | 2.722 | 3.500 | 0.389 | 163.084 | 4245 | |
| 4" | 3.500 | 4.500 | 0.500 | 269.520 | 7016 | |
| 5" | 4.326 | 5.562 | 0.618 | 411.745 | 10719 | |
| 6" | 5.153 | 6.625 | 0.736 | 584.091 | 15205 | |
| 8" | 6.709 | 8.625 | 0.958 | 989.810 | 25767 | |
| 10" | 8.362 | 10.750 | 1.194 | 1537.593 | 40027 | |
| 12" | 9.916 | 12.750 | 1.417 | 2164.092 | 56336 | |
| 14" | 10.888 | 14.000 | 1.556 | 2609.340 | 67927 | |
| 16" | 12.444 | 16.000 | 1.778 | 3407.638 | 88709 | |
| NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) | |
| SDR 11 - ASTM D3035/F2160 | ||||||
| 1/2" | 0.688 | 0.840 | 0.076 | 7.825 | 204 | |
| 3/4" | 0.860 | 1.050 | 0.095 | 12.226 | 318 | |
| 1" | 1.075 | 1.315 | 0.120 | 19.325 | 503 | |
| 1-1/4" | 1.358 | 1.660 | 0.151 | 30.706 | 799 | |
| 1-1/2" | 1.554 | 1.900 | 0.173 | 40.262 | 1048 | |
| 2" | 1.943 | 2.375 | 0.216 | 62.845 | 1636 | |
| 3" | 2.864 | 3.500 | 0.318 | 136.360 | 3550 | |
| 4" | 3.682 | 4.500 | 0.409 | 225.483 | 5870 | |
| 5" | 4.550 | 5.562 | 0.506 | 344.761 | 8975 | |
| 6" | 5.421 | 6.625 | 0.602 | 488.619 | 12720 | |
| 8" | 7.057 | 8.625 | 0.784 | 828.416 | 21566 | |
| 10" | 8.796 | 10.750 | 0.977 | 1286.718 | 33496 | |
| 12" | 10.432 | 12.750 | 1.159 | 1810.362 | 47128 | |
| 14" | 11.454 | 14.000 | 1.273 | 2183.310 | 56837 | |
| 16" | 13.090 | 16.000 | 1.455 | 2851.923 | 74242 | |
| NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) | |
| SDR 13.5 - ASTM D3035 | ||||||
| 1/2" | 0.716 | 0.84 | 0.062 | 6.500 | 169 | |
| 3/4" | 0.894 | 1.050 | 0.078 | 10.217 | 266 | |
| 1" | 1.121 | 1.315 | 0.097 | 15.921 | 414 | |
| 1-1/4" | 1.414 | 1.660 | 0.123 | 25.477 | 663 | |
| 1-1/2" | 1.618 | 1.900 | 0.141 | 33.423 | 870 | |
| 2" | 2.023 | 2.375 | 0.176 | 52.155 | 1358 | |
| 2-1/2" | 2.469 | 2.875 | 0.203 | 73.096 | 1989 | |
| 3" | 2.982 | 3.500 | 0.259 | 113.120 | 2945 | |
| 4" | 3.834 | 4.500 | 0.333 | 186.994 | 4868 | |
| 4 3/4" | 4.084 | 4.750 | 0.333 | 198.213 | 5160 | |
| 5" | 4.738 | 5.562 | 0.412 | 285.934 | 7444 | |
| 6" | 5.643 | 6.625 | 0.491 | 405.869 | 10566 | |
| 8" | 7.347 | 8.625 | 0.639 | 687.688 | 17902 | |
| 10" | 9.158 | 10.750 | 0.796 | 1067.755 | 27796 | |
| 12" | 10.862 | 12.750 | 0.944 | 1501.882 | 39098 | |
| 14" | 11.926 | 14.000 | 1.037 | 1811.529 | 47158 | |
| 16" | 13.630 | 16.000 | 1.185 | 2365.816 | 61588 | |
| NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) | |
| SDR 15.5 - ASTM D3035 | ||||||
| 1" | 1.147 | 1.315 | 0.084 | 13.935 | 363 | |
| 1-1/4" | 1.446 | 1.660 | 0.107 | 22.393 | 583 | |
| 1-1/2" | 1.654 | 1.900 | 0.123 | 29.455 | 767 | |
| 2" | 2.069 | 2.375 | 0.153 | 45.814 | 1193 | |
| 3" | 3.048 | 3.500 | 0.226 | 99.712 | 2596 | |
| 4" | 3.920 | 4.500 | 0.290 | 164.528 | 4283 | |
| 5" | 4.844 | 5.562 | 0.359 | 251.715 | 6553 | |
| 6" | 5.771 | 6.625 | 0.427 | 356.649 | 9284 | |
| 8" | 7.513 | 8.625 | 0.556 | 604.582 | 15739 | |
| 10" | 9.362 | 10.750 | 0.694 | 940.472 | 24483 | |
| 12" | 11.104 | 12.750 | 0.823 | 1322.794 | 34435 | |
| 14" | 12.194 | 14.000 | 0.903 | 1593.751 | 41489 | |
| 16" | 13.936 | 16.000 | 1.032 | 2081.634 | 54190 | |
| NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) | |
| SDR 17 - ASTM D3035 | ||||||
| 1" | 1.161 | 1.315 | 0.077 | 12.846 | 334 | |
| 1-1/4" | 1.464 | 1.660 | 0.098 | 20.629 | 537 | |
| 1-1/2" | 1.676 | 1.900 | 0.112 | 26.986 | 703 | |
| 2" | 2.095 | 2.375 | 0.140 | 42.166 | 1098 | |
| 2-1/2" | 2.537 | 2.875 | 0.169 | 61.628 | 1604 | |
| 3" | 3.088 | 3.500 | 0.206 | 91.443 | 2380 | |
| 4" | 3.970 | 4.500 | 0.265 | 151.238 | 3937 | |
| 5" | 4.908 | 5.562 | 0.327 | 230.688 | 6005 | |
| 6" | 5.845 | 6.625 | 0.390 | 327.689 | 8531 | |
| 8" | 7.611 | 8.625 | 0.507 | 554.649 | 14439 | |
| 10" | 9.486 | 10.750 | 0.632 | 861.733 | 22433 | |
| 12" | 11.250 | 12.750 | 0.750 | 1212.840 | 31573 | |
| 14" | 12.352 | 14.000 | 0.824 | 1463.093 | 38088 | |
| 16" | 14.118 | 16.000 | 0.941 | 1909.619 | 49712 | |
| NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) | |
| SDR 21 - ASTM D3035 | ||||||
| 1" | 1.189 | 1.315 | 0.063 | 10.629 | 277 | |
| 1-1/4" | 1.502 | 1.660 | 0.079 | 16.831 | 438 | |
| 1-1/2' | 1.720 | 1.900 | 0.090 | 21.952 | 571 | |
| 2" | 2.149 | 2.375 | 0.113 | 34.445 | 897 | |
| 3" | 3.166 | 3.500 | 0.167 | 75.009 | 1953 | |
| 4" | 4.072 | 4.500 | 0.214 | 123.602 | 3218 | |
| 5" | 5.032 | 5.562 | 0.265 | 189.163 | 4924 | |
| 6" | 5.995 | 6.625 | 0.315 | 267.856 | 6973 | |
| 8" | 7.803 | 8.625 | 0.411 | 454.944 | 11843 | |
| 10 | 9.726 | 10.750 | 0.512 | 706.393 | 18389 | |
| 12 | 11.536 | 12.750 | 0.607 | 993.289 | 25858 | |
| 14 | 12.666 | 14.000 | 0.667 | 1198.436 | 31198 | |
| 16 | 14.476 | 16.000 | 0.762 | 1564.746 | 40734 | |
| ASTM D2239 | NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) |
| SIDR 7 - ASTM D2239 | ||||||
| 1" | 1.049 | 1.349 | 0.150 | 24.237 | 631 | |
| 1-1/4' | 1.380 | 1.774 | 0.197 | 41.866 | 1090 | |
| 1-1/2" | 1.610 | 2.070 | 0.230 | 57.030 | 1485 | |
| 2" | 2.067 | 2.658 | 0.295 | 94.002 | 2447 | |
| 4" | 4.026 | 5.176 | 0.575 | 356.617 | 9283 | |
| 6" | 6.065 | 7.798 | 0.866 | 809.313 | 21069 | |
| NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) | |
| SIDR 9 - ASTM D2239 | ||||||
| 1" | 1.049 | 1.283 | 0.117 | 18.384 | 479 | |
| 1-1/4" | 1.380 | 1.686 | 0.153 | 31.608 | 823 | |
| 1-1/2" | 1.610 | 1.968 | 0.179 | 43.154 | 1123 | |
| 2" | 2.067 | 2.527 | 0.230 | 71.195 | 1853 | |
| 4" | 4.026 | 4.921 | 0.447 | 269.664 | 7021 | |
| 6" | 6.065 | 7.413 | 0.674 | 611.981 | 15932 | |
| NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) | |
| SIDR 11.5 - ASTM D2239 | ||||||
| 1" | 1.049 | 1.231 | 0.091 | 13.980 | 364 | |
| 1-1/4" | 1.380 | 1.620 | 0.120 | 24.257 | 631 | |
| 1-1/2" | 1.610 | 1.890 | 0.140 | 33.016 | 859 | |
| 2" | 2.067 | 2.427 | 0.180 | 54.505 | 1419 | |
| 4" | 4.026 | 4.726 | 0.350 | 206.398 | 5373 | |
| 6" | 6.065 | 7.119 | 0.527 | 468.154 | 12187 | |
| NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) | |
| SIDR 15 - ASTM D2239 | ||||||
| 1" | 1.049 | 1.189 | 0.070 | 10.556 | 275 | |
| 1-1/4" | 1.380 | 1.564 | 0.092 | 18.250 | 475 | |
| 1-1/2" | 1.610 | 1.824 | 0.107 | 24.758 | 645 | |
| 2" | 2.067 | 2.343 | 0.138 | 41.006 | 1067 | |
| 4" | 4.026 | 4.562 | 0.268 | 155.081 | 4037 | |
| 6" | 6.065 | 6.873 | 0.404 | 352.192 | 9168 | |
| TRUE SIZE | NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) |
| TRUE 9 - ASTM F2160 | ||||||
| 1" | 1.024 | 1.259 | 0.111 | 18.075 | 447 | |
| 1-1/4" | 1.274 | 1.569 | 0.139 | 28.255 | 697 | |
| 1-1/2" | 1.529 | 1.883 | 0.167 | 40.692 | 1005 | |
| 2" | 2.039 | 2.510 | 0.222 | 72.183 | 1782 | |
| NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) | |
| TRUE 11 - ASTM F2160 | ||||||
| 1" | 1.024 | 1.217 | 0.091 | 14.571 | 359 | |
| 1-1/4" | 1.274 | 1.516 | 0.114 | 22.747 | 561 | |
| 1-1/2" | 1.529 | 1.817 | 0.136 | 32.465 | 802 | |
| 2" | 2.039 | 2.425 | 0.182 | 58.051 | 1432 | |
| NOM. SIZE | NOM ID | NOM OD | MIN. WALL | WGT/ 100 FT. | Pulled Tensile Safe (lbs.) | |
| SIDR 9 TRUE | ||||||
| 1" | 1.020 | 1.242 | ||||